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Chemical & Process Pumps

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Chemical and process pumps are specialized centrifugal pumps designed for the safe and efficient handling of aggressive, corrosive, or hazardous fluids commonly used in chemical, petrochemical, pharmaceutical, and related industries.

Magnetic Drive Pumps – Leak-proof pumps for chemical handling.

Canned Motor Pumps – Suitable for hazardous and toxic liquids.

Centrifugal Process Pumps – Used in refineries, power plants, and food processing industries.

Description

🔧 Key Features:

  • Material Compatibility: Constructed from corrosion-resistant materials such as stainless steel, alloy, or engineered plastics to handle acids, solvents, and other chemicals.

  • Seal Options: Available with mechanical seals, magnetic drives, or sealless designs (e.g., canned motor pumps) to prevent leakage.

  • Standard Compliance: Often conform to standards like ISO 2858, ISO 5199, or ANSI B73.1, ensuring interchangeability and performance consistency.

  • High Reliability: Designed for continuous duty operation with minimal maintenance.


🧪 Typical Applications:

  • Chemical processing plants

  • Pharmaceutical manufacturing

  • Oil & gas refineries

  • Pulp & paper mills

  • Water and wastewater treatment

  • Food & beverage industry (where chemical handling is involved)


📊 Common Types:

  1. Centrifugal Process Pumps – Ideal for general chemical transfer; high flow, low to medium pressure.

  2. Magnetic Drive Pumps – Leak-proof design for toxic or volatile fluids.

  3. Canned Motor Pumps – Sealless and compact, used in hazardous and explosive environments.

  4. Vertical Sump Pumps – For transferring chemicals from tanks or pits.

  5. Metering/Dosing Pumps – For precise fluid injection in processes.


Advantages:

  1. Corrosion Resistance

    • Made from special materials like stainless steel, PTFE, or Hastelloy to handle aggressive, corrosive, or toxic chemicals.

  2. Leak Prevention

    • Options like magnetic drive or canned motor designs help prevent leakage, making them ideal for hazardous environments.

  3. Customizability

    • Can be tailored for temperature, pressure, viscosity, and chemical compatibility across a wide range of industrial processes.

  4. Standardized Design

    • Many follow ISO 2858 / ISO 5199 / ANSI B73.1 standards, making replacement and interchangeability easier.

  5. High Reliability

    • Designed for continuous-duty, minimizing breakdowns in critical process applications.

  6. Wide Application Range

    • Used in chemical plants, refineries, water treatment, pharmaceuticals, food processing, and more.


Disadvantages:

  1. Higher Cost

    • Due to special materials, sealing systems, and design complexity, chemical pumps are more expensive than general-purpose pumps.

  2. Complex Maintenance

    • Sealless or specialty pumps (e.g., magnetic or canned motor types) require trained personnel and special tools for maintenance.

  3. Installation Requirements

    • May need specific piping layouts, foundation, or alignment, especially in hazardous zones (ATEX-rated areas).

  4. Material Limitations

    • Not all materials can handle every chemical; incorrect material selection can lead to corrosion or rapid wear.

  5. Sensitivity to Solids

    • Many chemical process pumps are designed for clean or filtered liquids and may get damaged by particulates or sludge.

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